Remanufactured engine has a broad prospect for steady development

The tenth internal combustion engine exhibition was opened at the National Convention Center on October 8, 2011. At the same time, the internal combustion engine remanufacturing exhibition attracted the attention of many professional visitors. The China Bus Network [] reporter visited several remanufacturing companies' booths. Remanufacturing prospects are full of confidence.

Remanufactured products have significant advantages

China has become a large manufacturing country for internal combustion engines. In 2010 alone, the output of internal combustion engines exceeded 73.5 million units. In the next few decades, internal combustion engines will remain an irreplaceable source of power for various types of supporting machinery. Compared with new products, the remanufactured engine has almost the same performance and quality, which can save 50% of the cost, save 60% of energy, save 70% of the material, hardly produce any solid waste, and reduce the emission of atmospheric pollutants by more than 80%.

Yu Jingchao, sales engineer of Yuchai Remanufacturing Industry (Suzhou) Co., Ltd. introduced that Yuchai's remanufacturing of the whole machine and its parts has been involved, and advanced technologies such as ultrasonic flaw detection, wire spraying, aperture spraying, and laser coating have been adopted. The production engine is exactly the same as the new product in terms of quality, performance, and warranty, but its price is only 70% of the new product.

Referring to the advantages of remanufactured engines, Yin Kaisong, deputy general manager of Wuxi Dahao Power Co., Ltd. (Xichai Remanufacturing Company), summed it up as follows: “Save fuel, save money, save time, and save worry.” General Yin to China Bus Network [ ] Reporter introduced: Wuxi Dahao Power, as a remanufactured Xichai company, is one of the first batch of automobile remanufacturing pilots of the National Development and Reform Commission. Its engine remanufacturing project began in May 2011. According to the use of road conditions for the user to customize the personalized performance parameters, so the re-manufactured engine will be more fuel-efficient; Xichai remanufactured the engine's price is 75% of the new machine, if you use the old-for-new approach, you can save 50% of the price; The exchange is convenient and quick for the users waiting for the start of the vehicle and saves time. At the same time, the remanufactured engine adopts extension service and enjoys the “Three Guarantees Service” that is completely consistent with the new machine, and is very at ease.

Clear division of remanufacturing process

Recycling old machines, production, sales, and service are very important links in the use of remanufactured products. In order to ensure quality, the process flow for remanufacturing the engine is very strict. Take Jinan Fuqiang engine remanufacturing as an example. The procedures are: old machine storage, dismantling (recovery and wearing parts), inspection of basic parts, cleaning, Remanufacturing (cylinder block, cylinder head, crankshaft, connecting rod, small parts, etc.), inspection (rejection of unqualified products, replacement of original new parts), general assembly, complete machine test, spray paint packaging, up to now, high quality, low The price of the remanufactured engine is finished.

The domestic engine remanufacturing enterprises generally hand over the recycling, sales, and service of the old machines to their own dealers or service providers. Li Feng, general manager of Weichai Power (Weifang) Remanufacturing Co., Ltd., introduced to the China Bus Network [] reporter, “Weichai has spread all over the country. The 3,800 service network is responsible for the remanufacturing of old machine recycling, remanufacturing product sales and after-sales services, and the remanufacturing company is responsible for production and channel management.” Dongfeng Cummins’ remanufacturing has also taken the same process, and the Yuchai remanufacturing industry ( (Suzhou) Co., Ltd. commissioned Guangxi Yuchai Machinery Monopoly Development Co., Ltd. and its dealer network to carry out the recycling of old parts.

Remanufacturing awareness gradually strengthened

According to incomplete statistics, the first batch of remanufactured pilot companies identified by the National Development and Reform Commission had already formed a remanufactured engine capacity of 120,000 units and a remanufacturing gearbox capacity of 30,000 units. Remanufactured 400,000 sets of generators and starters. China has already formed a certain amount of remanufacturing capabilities, and remanufactured products have begun to be accepted by consumers.

The market is the only standard for product inspection. Weigh up the sales of Weichai's remanufactured engines. Li Feng, general manager of Weichai Power (Weifang) Remanufacturing Co., Ltd., has a confident smile. “Because it can bring real benefits to users, Weichai again The production of engines has gradually won the recognition of customers. Weichai remanufacturing has reached its third year, and its production and sales have increased year after year. In 2011, the sales volume is expected to be 6,000.

Although Xichai’s remanufactured engine has just started, orders are numerous, and Yin Yin told reporters “The 152th remanufactured engine of Xichai was exhibited at this time, and it has been decided by the customer. After the exhibition is over, it will be put into use until 2014. The Xichai remanufactured engine is expected to reach 5,000 units in sales."

The remanufactured engine is consistent with the new machine's quality and performance, which can save up to 50% of the purchase cost, and can excavate the huge potential of the internal combustion engine industry in energy saving and emission reduction, significantly improve the adverse impact on the environment, and its direct economic benefits and Value-added services can also be used as a new business growth point for enterprises. With the gradual recognition of remanufactured engines by users, their prospects are also growing.

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