Lug-All Pawl Stop Replacement

Lug-All Pawl Stop Replacement Guide

articles/Pawl_Stop_Replacement.png The pawl stop is a small but essential component of the Lug-All come-along ratchet winch hoist. It plays a key role in securing the main frame spring, which ensures that the pawl engages the drum properly. This engagement is what allows the hoist to function correctly. Over time, the pawl stop can become damaged due to impact or wear, and when this happens, it should be replaced to restore the hoist’s performance. Replacing the pawl stop is a straightforward process, but it requires some mechanical knowledge and careful handling. Before starting, you’ll need to remove several components from the hoist, including the main frame pawl, pawl shaft, and spring. For detailed instructions on removing these parts, refer to our guide on replacing the main frame pawl and spring. You'll also need to take off the drum, drum shaft, and u-frame assembly, which are covered in our web strap replacement guide. Once all the necessary parts are removed, you can proceed with the pawl stop replacement.
**Step 1:** Secure the main frame of the hoist in a vise. Use an angle grinder to cut off the old pawl stop. Be cautious not to damage the surrounding metal. **Step 2:** Use a hammer and punch to carefully remove any remaining material from the inside out. **Step 3:** Insert the new pawl stop into the through hole from the inside of the main frame. **Step 4:** Remove the main frame from the vise and brace it against the jaw or anvil. Gently hammer the outside surface of the pawl stop to cause mushrooming. Ensure the pawl stop doesn’t rotate. If it moves, continue hammering until it is secure. **Step 5:** Reinstall the main frame pawl, pawl shaft, and spring, as well as the drum, drum shaft, and u-frame assembly that were removed earlier. Regular maintenance and timely replacement of worn or damaged parts like the pawl stop are essential for keeping your Lug-All hoist in optimal working condition. Always follow safety guidelines and use the right tools to avoid injury or further damage.

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