Lug-All Pawl Stop Replacement

Lug-All Pawl Stop Replacement Guide

articles/Pawl_Stop_Replacement.png The pawl stop is a small but essential component of every Lug-All come-along ratchet winch hoist. It plays a critical role in securing the main frame spring, which allows the pawl to engage with the drum and keep the hoist working properly. Over time, the pawl stop can become damaged due to impact or wear, and when that happens, it needs to be replaced to restore full functionality. Replacing the pawl stop is a straightforward process, but it requires careful attention to detail. Before starting, you’ll need to remove several key components, including the main frame pawl, pawl shaft, spring, drum, drum shaft, and u-frame assembly. For detailed steps on how to remove these parts, refer to our guides on Main Frame Pawl and Spring Replacement and Web Strap Replacement. Once those parts are removed, you can proceed with replacing the pawl stop.
**Step 1:** Secure the main frame of the hoist in a vise and carefully cut off the old pawl stop using an angle grinder. Be cautious not to damage the surrounding metal. **Step 2:** Use a hammer and punch to remove any remaining material from the inside out. **Step 3:** Insert the new pawl stop into the through hole from the inside of the main frame. **Step 4:** Remove the main frame from the vise and brace it against the jaw or anvil. Hammer the outside surface of the pawl stop gently to cause mushrooming. Ensure the pawl stop doesn’t rotate. If it moves, continue hammering until it’s firmly in place. **Step 5:** Reinstall the main frame pawl, pawl shaft, and spring, as well as the drum, drum shaft, and u-frame assembly that were removed earlier. After completing these steps, your hoist should be fully functional again. Always make sure all parts are securely fastened and functioning properly before using the hoist again. If you're unsure about the replacement process, consider consulting a professional or watching a detailed video guide for added clarity.

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